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Dhungri Making Machines in Nepal

20 Aug
Dhungri Making Machines in Nepal

Dhungro, also known as dhungri, puff or pola, is among the most popular light street snacks of Nepal. Dhungri are crunchy, puffed, tube-shaped snacks commonly made from rice or maize grains. Lightly seasoned dhungri are normally sold in almost every market, street corner and school area across the country. While some of them are handmade, most are made using small manual or petroleum-based roasting setups. These traditional methods are slow and labour-intensive.

Modern electric puff machines have made the dhungro-making process faster and more efficient using a motor-driven screw and heat inside a sealed barrel to puff grains like rice and maize directly, pushing the puffed material out through a die in a continuous, consistent stream. This makes the process faster, cleaner, safer, and far less dependent on fuel costs or constant supervision compared to traditional petroleum-based dhungro making.

In Nepal, the demand for dhungro is high throughout the year. It is especially popular among school-going students. Furthermore, it is also a go-to snack for entertaining guests. With low investment, low running costs compared to fuel-based methods, and consistent year-round demand, dhungro/dhungri (puff) making is emerging as a potent and rapidly rising small business opportunity for new entrepreneurs across Nepal.

This article discusses the dhungro/dhungri (puff) making process and the puff making machines available in Nepal.

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Dhungro/Dhungri (Puff) Making Process

The production of dhungro consists of a few simple and short steps as follows:

  1. Grain Selection: Dhungro is typically made form rice and maize grains. These must be clean and dry for best results.
  2. Feeding: The grain is fed into the hopper of the electric mini puff machine. No pre-soaking or roasting.
  3. Electric Extrusion & Puffing: Inside the machine, a the motor-driven screw moves the grain through a heated barrel. The heat and pressure puff the grain and push it out through the die to form dhungro.
  4. Cutting: Dhungro is extruded as a single piece from the machine. It must be cut into bite size pieces.
  5. Cooling & Light Seasoning: The freshly puffed dhungro is cooled briefly, and salt or a light masala seasoning is added.
  6. Selling / Packing: Dhungri is typically packaged in a see-through plastic however, better packaging materials with proper brand labels can be used for a premium feel. For details on packaging machine options for larger-scale packing, see our separate blog on Packaging Machines in Nepal.
 

Dhungro/Puff Making Machines Available in Nepal

 

Mini Electric Puff (Dhungro/Dhungri) Making Machine

Mini Electric Puff (Dhungro/Dhungri) Making Machine

The Mini Electric Puff Making Machine is a compact, fully electric machine suitable for entrepreneurs starting a dhungro/dhungri (puff) business with a small investment. Since it runs on electricity rather than petroleum or open flame, it is safer to operate, easier to maintain, and gives more consistent puffing results than traditional fuel-heated methods. It comes with 6 interchangeable die moulds, allowing different puff shapes to be produced from the same machine.

Model Motor Dies Price (Nepal)
PDM20 (without motor and stand) Not Included 6 shapes NPR 55,000
PDM20 (with stand, without motor) Not Included 6 shapes NPR 70,000
PE20 (Oswal Motor) 5 HP, Single Phase 220V 6 shapes NPR 1,15,000
PE20 (Oswal / Chinese Motor) 5 HP, Three Phase 380V 6 shapes NPR 1,10,000
PE20 (Crompton Motor) 5 HP, Single Phase 220V 6 shapes NPR 1,35,000
PE20 (Crompton Motor) 5 HP, Three Phase 380V 6 shapes NPR 1,20,000

The PDM20 models are supplied without a motor, a lower-cost entry option for buyers who already have or want to separately fit their own electric motor. The PE20 models come pre-fitted with a 5 HP electric motor in either single or three phase, ready to run as soon as they are set up – no separate fuel, burner, or additional sourcing needed to start production.

 

Frequently Asked Questions

1. What is dhungro or dhungri, and is it the same as puff?

Dhungro and Dhungri are the Nepali terms for Puff. They are crunchy, light, tube-shaped snacks made from maize or rice.

2. Is an electric dhungro/puff machine better than a traditional petroleum or fire-based setup?

Yes. Unlike traditional manual or petroleum-based puff machines, the Mini Electric Puff Making Machine runs entirely on electricity, giving more consistent puffing, safer operation, and lower dependency on fuel costs.

3. How much investment is needed to start a dhungro/dhungri (puff) making business in Nepal?

A dhungro/puff making business can be started with a relatively small investment. The Mini Electric Puff Making Machine is priced from around NPR 55,000 to NPR 1,35,000 depending on the model and whether a motor is included.

4. What raw materials are used to make dhungro/dhungri (puff)?

Dhungro/dhungri is commonly made from rice and maize, though other suitable grains can also be used. These raw materials are widely and affordably available across Nepal, keeping ongoing production costs low.

5. Is dhungro/puff making a good small business idea in Nepal?

Yes. Puff making business requires low investment, low running costs and small space. Furthermore, Dhungro has seady year-round demand snack making it one of the most potent businesses for new entrepreneurs in Nepal.

6. How much space and manpower is needed to run a dhungro/puff business?

The Mini Electric Puff Making Machine is a compact machine simple to operate so, it does not require large space or manpower. Dhungro manufacturing business can be operated from a small shop, cart or corner space by no more than 2 individuals.