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Tissue Manufacturing in Nepal: Process, Machines and Prices

27 Jun
Tissue Manufacturing in Nepal: Process, Machines and Prices

Tissue paper industry has become a promising investment option for entrepreneurs in Nepal. Unlike some other industries, all the raw materials required for the production of tissue papers can be sourced locally from Nepal. Combined with Nepal's labor force, the resulting tissue paper products are truly "Made in Nepal".

Tissue paper products have become an essential part of modern daily life, serving households, offices, hospitals, educational institutions, hotels, restaurants, and various commercial establishments. Products such as toilet paper, facial tissues, paper napkins, kitchen towels, and pocket tissues are widely used throughout the year, regardless of the season. All the tissue paper products are manufactured from jumbo tissue rolls. Depending on the desired product type, manufacturers can acquire specialized machines for napkin production, facial tissue production, or toilet roll conversion.

With the availability of semi-automatic and fully automatic tissue paper machines, entrepreneurs can establish production units ranging from small-scale local operations to medium-sized manufacturing facilities. Modern machines offer features such as automatic counting, embossing, folding, printing, perforation, and packaging support, enabling manufacturers to improve productivity while maintaining consistent product quality. The increasing demand for hygienic paper products and growing emphasis on promoting "Made in Nepal" products can foster a promising industry for willing entrepreneurs.

This article discusses about the process for tissue paper production and various machines available in Nepal for tissue paper production.

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Tissue Paper Manufacturing Process

The process for manufacturing of tissue involves a series of operations that convert jumbo tissue rolls into specific-size finished consumer products. The quality of the product depends on the quality of paper, presence or absence of embossed patterns, the finishing i.e. the smoothness of cut and the packaging.

  1. Jumbo Roll Feeding: Large tissue paper rolls are mounted onto the machine. The paper is unwounded and fed into the machine automatically.
  2. Embossing: The paper passes through embossing rollers that emboss patterns on the paper.
  3. Folding / Rewinding: Depending on the product type, the tissue is either folded (facial tissues and napkins) or rewound into rolls (toilet paper).
  4. Perforation: For toilet paper production, perforation lines are added to allow easy tearing of individual sheets.
  5. Cutting: The tissue is cut into the required size and shape according to product specifications.
  6. Counting and Stacking: Finished tissues are automatically counted and arranged into stacks or bundles for packaging.
  7. Packaging: The products are wrapped or boxed for storage and dispatch.

Tissue Production Process

 

Tissue Manufacturing Machines in Nepal

 

Normal Napkin Making Machine

Normal Napkin Paper Making Machine

The Normal Napkin Paper Making Machine produces folded napkin from large napkin paper rolls. It also provides pneumatic counting and steel or rubber embossing. Suitable for small to medium-scale paper napkin production.

Specification Details
Folded Size 110×110 mm
Speed Up to 400 sheets/min
Power 4.2 kW
Weight 890 kg
Price NPR 6,99,000
With Single Color Printing Add NPR 1,40,000

View Normal Napkin Paper Making Machine Details

 

High Speed Napkin Paper Machine

High Speed Napkin Paper Machine

The High Speed Napkin Paper Machine is a heavy-duty, high-output system. The High Speed Napkin Paper Machine features automatic paper feeding, steel-to-wool embossing with electric heating, and adjustable embossing depth for high-quality napkin production. It includes variable speed control, automatic sheet counting, and an emergency stop system for efficient and safe operation. An optional single-color printing unit is available, and the machine requires a 380 V three-phase power supply and an external air compressor.

It is suitable for medium to large scale napkin production.

Specification Details
Folded Size 110×110 mm
Speed 1,000 sheets/min
Power 5 kW total
Weight 1 T
Price NPR 13,00,000
With Single Color Printing Add NPR 3,35,000

 

View High Speed Napkin Paper Machine Details

 

Facial Tissue Popup Machine (Model JX–2)

Facial Tissue Popup Machine

The Facial Tissue Popup Machine automatically cuts and folds base paper into box-draw tissue sheets. It features vacuum adsorption, PLC control, automatic counting, and auto-shutdown on paper break.

Specification Details
Product Size 10×10 cm / 10×20 cm
Host Power 3 kW
Vacuum System 7.5 kW / 380V
Weight 1.6 T
Price NPR 21,00,000 – 22,00,000

View Facial Tissue Popup Machine Details

 

200/2L Facial Tissue Machine

200/2L Facial Tissue Machine

The 200/2L Facial Tissue Machine produces V-fold tissue paper from jumbo rolls with adjustable product width, PLC control, and helical blade cutting. Supports single and double-layer tissue production.

Specification Details
Folded Size 100×(120–210) mm
Production Speed 60–90 m/min
Power 3 kW + 7.5 kW vacuum
Weight 2,500 kg
Price NPR 25,00,000

View 200/2L Facial Tissue Machine Details

 

Toilet Roll Machine

Toilet Roll Machine

The Toilet Roll Machine is a complete toilet paper production system including a rewinding machine, band saw cutter, heat sealer, and air compressor. This machine features PLC touch-screen control with automatic rewinding, embossing, perforation, and core dropping for efficient toilet roll production. It supports customized roll sizes and can be configured with single or double embossing. The complete production line includes a rewinding machine, band saw cutter, sealing machine, and air compressor.

Specification Details
Process Capacity 1.5 T/Day
Total Power 9 kW
Weight 2,400 kg
Price Range NPR 15,00,000 – 24,00,000
Jumbo Roll Width 2,450–2,900 mm
Finished Roll Diameter 90–150 mm

 

View Toilet Roll Machine Details

 

Comparison Table

Machine Used For Production Speed Key Features Power Price (NPR)
Normal Napkin Making Machine Paper napkins Up to 400 sheets/min Embossing, pneumatic counting 4.2 kW 6,99,000
High Speed Napkin Paper Machine Paper napkins 1,000 sheets/min Auto feeding, heated embossing 5 kW 13,00,000
Facial Tissue Popup Machine (JX-2) Box-draw facial tissues 60–90 m/min PLC control, vacuum system 3 kW + 7.5 kW vacuum 21,00,000–22,00,000
200/2L Facial Tissue Machine V-fold facial tissues 60–90 m/min V-fold, helical cutting 3 kW + 7.5 kW vacuum 25,00,000
Toilet Roll Machine Toilet paper rolls 1.5 T/day Rewinding, perforation, embossing 9 kW 15,00,000–24,00,000
 

Frequently Asked Questions (FAQ)

1. Which tissue paper machine is suitable for small-scale businesses?

For small-scale businesses or starting phase, the Normal Napkin Making Machine is a good choice. It requires a lower investment, is easy to operate, and is suitable for producing paper napkins for local markets, restaurants, and catering businesses.

2. Which tissue paper machine is suitable for medium-scale businesses?

For medium-scale businesses or for expanding a small-scale business, the High Speed Napkin Paper Machine and the Toilet Roll Machine are the best available options. They offer higher production capacity and are ideal for supplying retailers and distributors.

3. Which tissue paper machine is suitable for large-scale businesses?

For large-scale production or for expanding a medium-scale business, the Facial Tissue Popup Machine, 200/2L Facial Tissue Machine, and Toilet Roll Machine may be the ideal choice. These machines are designed for high-volume manufacturing with greater automation.

4. What is the price range of tissue paper machines?

The price of tissue paper machines in Nepal range from approximately NPR 6.99 lakh for a Normal Napkin Making Machine to around NPR 25 lakh for a fully automatic 200/2L Facial Tissue Machine. The final cost depends on the machine type, production capacity, and optional features such as color printing.

5. What is the main raw material required for tissue paper manufacturing?

The primary raw material is jumbo tissue paper rolls, which are converted into finished products such as toilet rolls, facial tissues, and paper napkins through embossing, folding, cutting, rewinding, and packaging processes.

6. Can the raw materials be sourced within Nepal?

Yes. Jumbo tissue paper rolls and other commonly required materials for tissue paper manufacturing are available from suppliers within Nepal, making it convenient to establish and operate a tissue paper production business locally.