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Napkin & Tissue Paper Machines: Soft, Fast & Reliable for Businesses

13 Jun
Napkin & Tissue Paper Machines: Soft, Fast & Reliable for Businesses

In Nepal, a rapidly growing market, napkins and tissue paper products have experienced a significant increase in demand due to evolving consumer behaviors, rising tourism, and a heightened awareness of hygiene and cleanliness. Consequently, tissue paper manufacturing has become an appealing and profitable business for local people and businesses alike. Napkin and tissue paper machines that produce soft, high-quality, and absorbent tissue quickly have become necessary for tissue product manufacturers in Nepal. 

In this blog, we will discuss the role that napkin and tissue paper machines play in the Nepalese business ecosystem, as well as the significance for the local market, and discuss why companies are currently investing in these machines. We will discuss their benefits, technology, as well as how they fit into a reliable and cost-effective production process.

The Increasing Demand for Tissue Products in Nepal

Nepal, with its population of more than 30 million people, is seeing a shift in consumer habits. For consumers in Nepal, the rising living standards combined with the growth of the middle class, as well as explosive growth in the hospitality and tourism industries, have increased demand for products that provide cleanliness, convenience, and comfort. Tissue paper products - as toilet paper, facial tissues, and napkins- have become essential products found in hundreds of locations, from homes, hotels, and restaurants to hospitals and businesses.

Major Factors Driving Demand for Tissue Products: 

  • Health and Hygiene Awareness: There is increased global awareness in regard to hygiene and cleanliness, in large part due to the COVID-19 pandemic. Tissue products have become essential household, office, and public space products.
  • Tourism and Hotel Industry: The growing hospitality and tourism industry in Nepal, especially in cities like Kathmandu and Pokhara, and in tourist destinations like Lumbini, has driven demand for napkins and tissue papers in hotels, restaurants, and local businesses.
  • Convenience: The increasing number of consumers preferring disposable items due to convenience has added to the demand for tissue products. Disposable tissue paper products are often seen as more hygienic and more convenient than reusable products.
  • Eco-Friendly Consumption: There is also an emerging trend for Nepali consumers to purchase eco-friendly products, such as tissue papers made of recycled or sustainable materials. 

Tissue paper manufacturers are upgrading their napkin and tissue paper machines to improve production, drive down costs, and capitalize on this growing market. 

The Importance of Napkin and Tissue Paper Machines

Tissue paper machines are crucial for businesses that manufacture products such as toilet paper, facial tissues, napkins, and other single-use paper items. Tissue machines have come a long way over the past several years in speed, softness, reliability, and cost, all of which are relevant in addressing the rising demand in Nepal. 

So, What Are Napkin & Tissue Paper Machines?

Napkin and tissue paper machines are industrial machines that are used to create tissue products. Each napkin and tissue machine contains a number of key components that work with one another to create soft, absorbent tissue paper, which is strong, uniform, and of the best quality. 

They operate in a few very basic steps, including:

  • Pulping: Raw stocks (typically wood, recycled paper, or bamboo) are broken down into a pulp that becomes the base for the tissue paper.
  • Forming: The pulp is then formed into a thin sheet and pressed to remove excess water. 
  • Drying: After the sheet is formed, it is then dried using heated rollers or air blowers to create a soft, absorbent tissue paper. 
  • Reeling: The tissue is then wound onto large rolls, which can then be cut into appropriate sizes, such as individual napkins or toilet paper rolls. 
  • Cutting and Packaging: The tissue paper is cut to size and packaged to be shipped for use. 

There are various levels of automation provided by these machines, all of which produce the tissue products quickly while having the desired texture, softness, and quality. 

Features of Napkin & Tissue Paper Machines for Nepalese Business

1. Softness and Absorbency

Softness and absorbency are two of the most important qualities that consumers expect from tissue products. Producing soft tissue paper demands modern technologies for the pulping/processing to have stability in the consistency of pulp production, to be able to control the temperature of drying, and to use consistent pressing for the soft product. In exporting nations, softness will not defeat strength or durability.

Tissue paper products are being adopted in Nepal's hospitality, health, and household sectors, which has led to higher demand for ‘soft yet strong tissue products’. Napkin and tissue paper machines are engineered to provide the best softness and performance for end-user satisfaction.

2. High-Speed Production

The call for tissue products is high, and with that being the case, there are some key factors for manufacturers to consider when looking for napkin and tissue paper machines to invest in: the speed of production. In today's tissue paper manufacturing world, there are some machines that can produce tissue paper at a high speed of over 2000 meters per minute or faster, which allows manufacturers to keep up with the ever-growing market expectations and demands with low disruption to quality. 

In Nepal, where it may be the case of growth stages for many businesses, manufacturers will need to invest in machines that can facilitate the growth of organizations and operations. High-speed machines allow manufacturers to produce large quantities of tissue paper at speeds that provide high amounts of tissue paper, which allows them to maintain high margins while being able to supply the marketplace.

3. Reliability and Durability

Reliability is very important in a manufacturing operation, and even more testing is required when added into the volatile world of tissue paper product manufacturing, which is subjected to unpredictable demand. Napkin and tissue paper machines are designed to be robust and built with similar high-class durable components and mechanisms associated with engineered durability, reliability, and operational lifespans for end-users with low breakdown times.

In Nepal, where businesses often experience power supply and infrastructure challenges, tissue paper machines come with reliability, meaning manufacturers can produce continuously without a long delay due to unexpected circumstances.

4. Ability to customize

The next main advantage of napkin and tissue paper machines is the ability to customize based on product needs. For example, a manufacturer may wish to produce ultra-soft napkins for high-end restaurants or a thicker tissue for an industrial application. Being in a position to make a change based on the product needs is important. Machines are sized to an adjustable proportion so that manufacturers can alter the key attributes of product characteristics such as thickness, softness, and strength.

In Nepal, customization is especially important as there are a wide variety of businesses that range from luxury hotels to small convenience stores, which means their needs for tissue products are very different. Sizing tissue products based on a variety of needs enables the manufacturers to build a broad customer base.

5. Cost efficiency

For many businesses in Nepal, this is essential to keep production costs low. Tissue paper machines offer cost efficiency by eliminating material wastage, automating production, and minimizing labor costs. One of the advantages of modern tissue paper machines is the speed, which reduces the cost per unit of product, which means it is easier for businesses to be competitive in the market!

For local manufacturers in Nepal, cost-efficient machines make it possible to offer affordable tissue products while maintaining high-quality standards.

Types of Tissue Paper Machines Used In Nepal

Toilet Paper Machines

Toilet Paper is one of the most used tissue products around the world, and Nepal is not an exception. Toilet Paper machines produce large rolls of toilet paper from which manufacturers later cut toilet paper to consumer size. Manufacturers in Nepal are modernizing and purchasing newer toilet paper machines at an increasingly fast rate. These machines allow manufacturers to produce a soft, strong, and absorbent toilet paper product at a high production speed. These machines also allow businesses to make a variety of toilet paper products, such as recycled and eco-friendly options. 

Napkin Paper Machines

Napkin machines can be used to produce paper napkins for restaurants, hotels, and other hospitality businesses. Napkin machines allow manufacturers to produce napkins with a variety of sizes, thicknesses, and levels of softness. Nepal's tourism industry is rising, and the demand for quality napkins is increasing. Hotels, restaurants, and venues are buying napkin paper machines to ensure they can supply customers with the disposable napkins they desire. The demand is for disposable napkins that provide utility as well as luxuries.

Facial Tissue Paper Machines

Facial tissues are common products used everywhere in homes and offices in Nepal. Facial Tissue Paper machines are made to produce soft facial tissues made from high-quality materials that are soft to the skin and come with provisions that allow the tissues to remain soft and absorbent after several uses. Due to the growing awareness of the importance of personal hygiene and care for oneself, the demand for facial tissues has also increased, hence making these machines very important for businesses.

Benefits of Investing in Napkin and Tissue Paper Machines in Nepal

1. Lower Production Costs

An investment in high-quality napkin and tissue paper machines would help businesses reduce their total production costs. Napkin and tissue paper machines are very effective and efficient in terms of cost, which is essential for businesses in Nepal that have limited resources in this growing market. Reduced material while automating production and high production speed make these machines very cost-effective. 

2. High Productivity

By using high-speed production tissue paper machines, manufacturers in Nepal will be better able to meet the demands of the growing tissue product market without putting their quality at risk. Tissue paper machines allow for scale in terms of production, too. This will allow manufacturers in Nepal to produce tissue products faster, to allow them to keep up with demand through peak seasons.

3. Enhanced Quality of Products

Napkin and tissue paper machines enable you to make quality products consistently by controlling different parameters, such as pulp consistency, moisture content, and temperature. This means you can manufacture high-quality tissue products that meet consumer requirements and create loyalty programs.

4. Sustainability

Sustainability is one of the most significant trends in Nepal in recent years. Manufacturers have introduced many environmentally-friendly models of napkin and tissue paper machines, while many of these machines are also energy efficient (they use less energy and water) and allow the use of recycled raw materials if the business would like to take an ecologically sustainable approach and offer a product to the market.

Pricing and Cost-effectiveness of Napkin & Tissue Paper Machines in Nepal

i) Cost of Napkin and Tissue Paper Machines

In general, the cost of napkin and tissue paper machines in Nepal will vary significantly by various factors such as the type of machine, production capacity, and brand. Generally speaking, fast, modern tissue machines will have a higher acquisition cost, but the savings over the life of the machine will more than make up for the cost with automation, faster production speeds, and lower labor costs.

Manual tissue paper machines are generally priced between NPR 2,000,000 to NPR 5,000,000 (USD 15,000 to USD 40,000) for smaller machines. Fully automated machines with more capacity and features like embossing, customer branding, and environmentally responsible production processes are priced between NPR 10,000,000 to NPR 25,000,000 (USD 75,000 to USD 200,000).

For Nepali business owners, the cost of a quality machine is worthwhile as it is a long-term investment that would create huge returns by lowering labor costs and increasing efficiency.

ii) Long-Term Cost Savings

Although the price tag may be high, high-speed and reliable tissue paper machines allow businesses to save a lot of money in the long run, as follows:

  • Lower labour costs: Fully automated machines are not only capable of producing products at high speeds but also need fewer human resources and therefore lower wages and training costs.
  • Less Waste: These machine systems work to reduce waste and maximize the use of raw materials, which means the business is spending less on materials.
  • Increased Output: When production runs at higher speeds, more product outputs are achieved in a shorter time frame, and this will lower the cost per output unit.

The actual cost of ownership of an advanced tissue paper machine can provide insight into real cost savings in the long term.

Technological Advancements in Napkin & Tissue Paper Machines 

Napkin and tissue paper machines have made great progress over the years. Technology has made these machines faster, less energy-dependent, and capable of producing higher-quality tissue products. Some of the technological advances we have seen in the tissue paper machine industry include:

  • Energy-Efficient Systems: Modern machines are now energy-efficient machines that do not consume electricity unnecessarily during the heating and drying stages, so companies can lower their electricity bills.
  • Smart Automation: New machines have intelligent systems embedded, which monitor the production parameters of each job in real-time and provide manufacturers with important indicators to improve product quality and reduce their operational inefficiencies.
  • Eco-Friendly Production: Environmental concerns are steadily increasing around the world, which is why most of the newer tissue paper machines are manufactured using recycled materials, low water consumption rates, and other factors that lessen carbon footprints on our environment.
  • Multi-Functional Machines: Some machines are capable of producing different types of tissue products (toilet paper, napkins, facial tissue) from the same machine, allowing the manufacturers to determine their versatility.

Consequently, these technologies allow companies in Nepal to manufacture high-quality tissue products while reducing their carbon output and production costs.

Conclusion

Tissue paper machines and napkin machines play an important role in the growing tissue-paper industry of Nepal. These machines strike the right combination of softness, speed, dependability, and cost, allowing end-consumers to have access to quality tissue suitable to their needs. Tissue paper machines and napkin machines are able to produce consistent, high-quality toilet tissue, napkins, and facial tissue that consumers can trust in these growing markets. 

As Nepal develops both economically and culturally, the importance of tissue paper machines and napkin machines will only increase. These machines are critical in meeting the demands of businesses in Nepal's hospitality, retail, and healthcare industries and will help local manufacturers to compete and be successful and sustainable in an ever-evolving market. Companies from the tissue paper industry looking to invest in modern tissue machines and napkin machines are making an important investment in their future prospects in Nepal.

If you're ready to elevate your tissue paper operation to its fullest potential, partner with a brand you can trust. Changing Nepal Machinery provides reliable, efficient, and economically viable napkin and tissue paper machines specifically for the Nepalese business scene.

Get in touch with Changing Nepal today for expert consultation, after-sales service, and the right machinery solutions that will help you operate at scale and fulfil your market demand with confidence.

Frequently Asked Questions(FAQs) 

1. What is the time frame to recover the investment for a napkin or tissue paper machine?

The return on investment (ROI) hinges on a number of things, such as machine capacity, tissue products manufactured, market demand, production volume, and pricing. For the most part, businesses in Nepal can expect to recover their investments in 2 to 5 years, as a result of the specific production volumes and pricing of the machine.

2. Are tissue paper machines in Nepal environmentally friendly? 

Many of the napkin and tissue paper machines are designed to be environmentally friendly, such as the ability to handle recycled paper, reduce water and energy use, and decrease carbon footprint. If green issues matter to your company, then some machines are greener than others. 

3. Are there various options in tissue paper machines for product types?

All napkin and tissue paper machines are designed for versatility to produce different products. Most machines can convert raw material into toilet paper, napkins, facial tissue, etc. Most of the napkin or tissue-making machines can also provide some latitude in adjusting the thickness, softness, and embossing, which will be valuable when considering different market segments.